LOGS AND STUMPS

The stumps:

Knowing I would need hundreds (thousands?) of stumps, I decided to learn to cast them.  I bought a couple of different brands of metal and resin stumps and glued them down on wax paper.  I then sprayed cheap furniture polish all over them and let it dry thoroughly.  This probably wasn't necessary, since when you cast them, you pull them out of the mold and you don't need the wax furniture polish anyway. 

Woodland Scenics makes latex rubber, and you simply paint on thin layers of the rubber over the stumps like you would latex paint.  It's water soluble, so you can rinse the brush after each coat to make the brush last longer, but by the time you're done making the mold, this brush will be toast.  After 3 coats of rubber, I lay gauze over the stumps, and then embedded the gauze into the mold by

dabbing it into and around the stumps with more latex rubber.  After that layer is dry, I added two more coats of rubber.  The gauze ensures the mold will not rip apart when you're pulling the stumps out of the mold.  After the mold is done drying, I pulled the stumps out and trimmed the edges of the mold with a pair of scissors.

The stump mold worked so well, that I found a cheap pulpwood load from an HO pulprack rail car, and another one that is a much better pile made by Chooch.  I did the same process to make molds of them, and have since made more molds of home made log piles.  I use Alumilite Slow Set resin that I get at Hobby lobby.  I measure it with cheap disposable shot glasses from Spec's Liquor Store and mix it in paper cups.

I've used two methods for painting.  Sometimes I glue them onto wax paper with a dot of wood glue, and sometimes I glue them onto finishing nail heads.  Painting goes quicker on the paper, but I get better quality control on the nail heads.  I use acrylics, and the first coat is a medium brown, followed by a damp brush of medium gray, followed by a dark gray wash, then paint the top wood, then a light brown spot for the core, then dry brush the whole thing with oyster white. 

The process is the same for birch, but using oyster white for the bark with black lines and smears.  When I emplace them, I dip the bottom in a shallow lunch meat container of wood glue, and plop them down all over the place onto a bed of ground foam, and then blend them in with a bit more ground foam.  The stumps at left still need to be blended, and then sawdust sprinkled around them from being cut with axes and saws. 

The logs:

  I knew I'd need a lot of logs, as I would the stumps, but the more logs I made the more I realized I needed to make larger and larger batches of logs 'next time'.....every time. 
  So now I make them in batches of a couple of hundred at a time.  I've switched from getting extra chop sticks at restaurants to buying dowels in bulk at Hobby Lobby.  I use 1/8", 3/16", 1/4", 5/16, and 3/8" for most logs, and 1/2" for the really 'big' buggers.
  I've got a good thick small circular saw blade that I drag up and down the dowels many times to rough them up for the bark, and for the birch logs I don't rough them at all. 

  After roughing them up, I paint them with diluted acrylics in the same colors that I use for the stumps, and in the same sequence. I go with a medium brown first with a really good wet brushing to sink into the bark cracks made by the saw blade, then a damp brushing with light gray, then a black wash, and then dry brushing with oyster white.  When the first brown coat goes on, I'll leave thin streaks of unpainted wood, and when the logs are done, these streaks of raw wood help the effect that these logs have been scarred during the logging and transportation process.  The birch are simply painted oyster white and then I use a tooth pick dipped in flat black to make the irregular black patterns on the trunks.

  When cutting my logs, I use a sort-of jig system to cut them.  I tape a block of wood to the base of the chop saw a scale 4' to the right of the blade, as seen in the photo above.  I then place a piece of tape on the mat to the left of the blade a scale 56' away.  I then feed the dowels from the left side of the chop saw, through the work clamp that is left just loose enough to hold the dowels steady as they're cut, but can move freely through the clamp.  The dowels are gently pushed against the block for the correct measurement, then the dowel is cut, moved out of the way if it hasn't moved on its own, and the dowel slid to the right again and cut again, etc.  I keep an eye on the left end of the dowel as it's fed to the right being cut, and once the left end of the dowel reaches the 56' mark, it is set aside in a pile.  
  Once every dowel has been cut down to 56' and i have a pile of 4' pulp wood, then I remove the wooden block from the base of the chop saw.  I then put a piece of tape on the mat a scale 28' to the right of the blade, and cut each remaining 56' log into two 28' logs.  That is the standard length I use for logs that will be sent to the mills to be cut into long lumber.   They will fit on any of my flat cars whatever the length of the flat car.  
  I sweep up all the miniature sawdust and save it to sprinkle around mill yards and stumps in the strip cuts of the logging operations. 

The log pile at right is a single casting of resin, made from my home made rubber molds.  The process for painting them is again the same basic painting procedure I use for individual logs and stumps.  
  The main difference is I'll go over the faces of the log piles first with slightly diluted flat black acrylic, to make sure it completely sinks in between the ends of the logs.  This makes the pile seem more like it is made of individual logs because of the enhanced shadow effect between the log ends.  
  After the pile has been completely painted, but before dry brushing with oyster white, I will again do a black wash across the top f the pile to enhance the shadow between logs on top.

  To the right is a completed pile, this time of birch.  To make the pile realistic, individual dowel-made logs are piled at the ends of the resin casting the way logs are normally piled, sloped from bottom to top, because you know, gravity works.
  A few random logs are 'tossed' onto the top of the pile to further the effect that the pile is made up of individual logs. 

  If you have the question, "why don't I simply go outside and collect real branches to cut into logs", well, here's the main but not only answer;  I'm allergic to just about everything out there that you can be allergic to, and am on a ton of meds for it with air purifiers in the house running 24/7 (damaged immune system courtesy of Desert Storm).  So I can't go outside much, and don't need to be bringing all the stuff outside that I'm allergic to into my house.